USAI Forge Pvt Ltd (USAIFPL) was established in the year 2007 for the manufacture of
forgings and machined products used in the Ammunition, Oil and Gas, Automobile,
Aerospace, General Engineering and various other Industrial Sectors.
USAI Forge is a Private Limited Company and is professionally managed by the Board of Directors and experienced personnel in all areas of operations.
The Facility is equipped with the latest forging machines and Induction heating systems sourced from Europe and the material handling during the complete forging process is fully robotized and automated.
Forging Facility includes Induction Heating Systems/ Hot Shear/ 500 Ton Hydraulic Multi- function Press/ 150 Ton Hammer with Manipulator/ 2700 Ton Closed Die Screw Press/ 500 Ton Hydraulic Extrusion and Piercing Press/ 150 Ton Hydraulic Trimming Press/ material handling by Automated Manipulators; 200 MT/ 250 MT/ 500 MT Hydraulic Presses, Dual Head Seam Welding, Induction Heating for Nosing, Copper Banding Press, Tum Blast, Shot Blasting, Phosphating and Zinc Plating Facility, Custom Oven, Painting Facility, Engraving, Stamping equipment’s and many other allied machines.
Heavy machinery includes Vertical Turning Lathes, Horizontal boring machines, Vertical grinding Lathes, CNC machines, VMC machines, and many other complementing machines. Precision Machinery includes Schaublin CNC Machines and Multi Axis CNC machines.
The Facility has a well-equipped Metrology and Metallurgical Laboratory for testing of materials and inspection of forgings and machined products.
The Engineering Department is supported with the latest software’s and experienced Design personnel in developing and indigenizing various engineering components. The personnel have experience in designing the tooling for forging and machining of critical components and also in building special purpose machines for manufacturing various products meeting the customer’s specific requirements.
Quality Management System of the Facility meets the stringent International Quality Standards in addition to meeting the ISO 9001:2015 Standards and AS9100D Standards.
Manufacturing activity includes products used in Ammunition, Oil and Gas, Automobile, Aerospace, General Engineering and various other Industrial Sectors and are supplied in forge or machined condition.
USAI Forge product range includes forgings and machined shells for the Ammunition industry covering all sizes and variants including 60 mm, 105 mm, 120 mm, 122 mm, 130 mm and 155 mm. Design and development of various sizes and variants of shells as per the Customer requirements is part of the Engineering and manufacturing activity at USAI Forge. Special end connections/ threading for the Tool Joints like Double Shoulder and High Torque connections required for drilling of Oil & Gas wells in stringent downhole conditions are also manufactured by USAI Forge. Oil Field Accessories covering Subs, Crossovers, Pup Joints, Lifting Bails and many other are part of the product range of USAI Forge.
With Composite materials taking a prominent role in the design and development of critical components used in various Industries, USAI Forge established a comprehensive facility for Composite Sections manufacturing including 4 Axis CNC Filament Winding machine, Creel Stand with 16 Spools, Autoclave, Rubber Mixing Mill, Rubber Extruding Mill, Hot Feed Extruder, 500 Ton Hydraulic Rubber Molding Press with Heating, 250 Ton Press, CNC Drum Winding Machine and cold storage room for storage of Composite materials.
USAI Forge is recognized and approved by various prestigious Companies and Establishments all over the World and is committed to produce the highest quality products and to meet the Customers ever changing requirements in the ever changing competitive World.
USAI Forge is committed to the Environment and always strives to preventing pollution and in conserving and preserving natural resources. Going Green is what USAI Forge strives for everyday and believes in providing the best working conditions to all the Employees.
The Corporate Office is in Hyderabad and the Facility is 90 Kms from Hyderabad on the National Highway 65 and in the Southern part of India. The nearest Airport is Rajiv Gandhi International Airport, Hyderabad.
USAI Forge is a Private Limited Company and is professionally managed by the Board of Directors and experienced personnel in all areas of operations.
The Facility is equipped with the latest forging machines and Induction heating systems sourced from Europe and the material handling during the complete forging process is fully robotized and automated.
Forging Facility includes Induction Heating Systems/ Hot Shear/ 500 Ton Hydraulic Multi- function Press/ 150 Ton Hammer with Manipulator/ 2700 Ton Closed Die Screw Press/ 500 Ton Hydraulic Extrusion and Piercing Press/ 150 Ton Hydraulic Trimming Press/ material handling by Automated Manipulators; 200 MT/ 250 MT/ 500 MT Hydraulic Presses, Dual Head Seam Welding, Induction Heating for Nosing, Copper Banding Press, Tum Blast, Shot Blasting, Phosphating and Zinc Plating Facility, Custom Oven, Painting Facility, Engraving, Stamping equipment’s and many other allied machines.
Heavy machinery includes Vertical Turning Lathes, Horizontal boring machines, Vertical grinding Lathes, CNC machines, VMC machines, and many other complementing machines. Precision Machinery includes Schaublin CNC Machines and Multi Axis CNC machines.
The Facility has a well-equipped Metrology and Metallurgical Laboratory for testing of materials and inspection of forgings and machined products.
The Engineering Department is supported with the latest software’s and experienced Design personnel in developing and indigenizing various engineering components. The personnel have experience in designing the tooling for forging and machining of critical components and also in building special purpose machines for manufacturing various products meeting the customer’s specific requirements.
Quality Management System of the Facility meets the stringent International Quality Standards in addition to meeting the ISO 9001:2015 Standards and AS9100D Standards.
Manufacturing activity includes products used in Ammunition, Oil and Gas, Automobile, Aerospace, General Engineering and various other Industrial Sectors and are supplied in forge or machined condition.
USAI Forge product range includes forgings and machined shells for the Ammunition industry covering all sizes and variants including 60 mm, 105 mm, 120 mm, 122 mm, 130 mm and 155 mm. Design and development of various sizes and variants of shells as per the Customer requirements is part of the Engineering and manufacturing activity at USAI Forge. Special end connections/ threading for the Tool Joints like Double Shoulder and High Torque connections required for drilling of Oil & Gas wells in stringent downhole conditions are also manufactured by USAI Forge. Oil Field Accessories covering Subs, Crossovers, Pup Joints, Lifting Bails and many other are part of the product range of USAI Forge.
With Composite materials taking a prominent role in the design and development of critical components used in various Industries, USAI Forge established a comprehensive facility for Composite Sections manufacturing including 4 Axis CNC Filament Winding machine, Creel Stand with 16 Spools, Autoclave, Rubber Mixing Mill, Rubber Extruding Mill, Hot Feed Extruder, 500 Ton Hydraulic Rubber Molding Press with Heating, 250 Ton Press, CNC Drum Winding Machine and cold storage room for storage of Composite materials.
USAI Forge is recognized and approved by various prestigious Companies and Establishments all over the World and is committed to produce the highest quality products and to meet the Customers ever changing requirements in the ever changing competitive World.
USAI Forge is committed to the Environment and always strives to preventing pollution and in conserving and preserving natural resources. Going Green is what USAI Forge strives for everyday and believes in providing the best working conditions to all the Employees.
The Corporate Office is in Hyderabad and the Facility is 90 Kms from Hyderabad on the National Highway 65 and in the Southern part of India. The nearest Airport is Rajiv Gandhi International Airport, Hyderabad.
